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Manufacturing11 months (Pilot in 4 months, global rollout in 11 months)

Supply Chain Traceability

Complete supply chain visibility from raw materials to final delivery.

2.7 seconds
Traceability Time
Reduced from 7-14 days to under 3 seconds for full product history
-78%
Recall Costs
Precise targeting reduced recall scope and costs by $4.2M annually
99.2%
Counterfeit Detection
AI-powered verification detected 99.2% of counterfeit products
+67%
Consumer Trust
Brand trust scores increased 67% with transparent supply chain data

The Challenge

A global food distributor managing supply chains across 40+ countries faced critical challenges with product traceability, counterfeit prevention, and regulatory compliance. Manual tracking systems resulted in 7-14 day lag times for contamination event resolution, costing millions in recalls and brand damage. The client required end-to-end visibility from farm to consumer with immutable audit trails and real-time alerts.

Our Approach

We built a comprehensive supply chain traceability platform combining blockchain, IoT, and AI: • Multi-tier blockchain architecture for scalability (private sidechains → public mainnet anchoring) • IoT sensor integration for automated data capture (temperature, humidity, location) • AI-powered anomaly detection for quality control and fraud prevention • QR code + NFC tagging system for consumer verification • Smart contract-based certification and compliance verification • Real-time alerting system for supply chain disruptions • Mobile apps for farmers, distributors, retailers, and consumers • Integration with existing ERP systems (SAP, Oracle) The platform was piloted with a single product line before expanding to 500+ SKUs across multiple categories.

Business Impact

Tracked over 50M products across 8,000+ supply chain participants in 40 countries, preventing 12 major contamination events through early detection and reducing annual recall costs by $4.2M.

Technology Stack

Hyperledger BesuIPFSPythonPostgreSQLBigQueryGCPDocker